555-timer-pwm-18v-mini-pcb-drill-speed-controller

555 Timer PWM 18V Mini PCB Drill Speed Controller

Projects

A simple circuit comprising of a 555 timer and a power mosfet to control the speed of a mini PCB drill.

Introduction

One of the tools my workshop needed was a pcb drill speed controller, since I have lost my original controller that came with the drill. The circuit wouldn’t need to be over complicated since a simple 555 timer and a power mosfet to drive it at 18v would be enough to send a PWM signal to the drill to control its speed.

The full setup, with drill, controller and stand

The Circuit

This controller circuit generates a PWM signal to control the drill speed, it uses a 555 timer in astable configuration. The duty cycle, or on/off time, can be modified by adjusting the 100k ohm potentiometer connected through screw terminals (X2), thus changing the drills speed. The mini drill requires an 18v supply and this is driven though Q2 IRF540 mosfet to separate the load voltage from the 5v supply voltage that is used for the rest of the circuit.

Schematics diagram of my 555 timer PCB drill controller Eagle PCB of my 555 timer PCB drill controller

drill-controller-rev2
Qty Part Id Part Description Value
1 R1 1/4w Metal Film Resistor 1K
1 R2 1/4w Metal Film Resistor 470R
1 R3 1/4w Metal Film Resistor 500R
1 C1 Metalized polyester capacitor 100n
1 C2 Metalized polyester capacitor 10n
1 C3 Electrolytic capacitor 470u
2 D1,D2 Signal diode 1N4148
1 D3 Power diode 1N4004
1 IC1 Voltage Regulator LM7805
1 IC2 555 Timer IC NE555
1 Q2 N Channel Power Mosfet IRF540
1 X1 4 Way Screw Terminal
1 X2 3 Way Screw Terminal